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For particular needs, we produce industrial series systems with the following options and features.
- "Big volume" (2 blocks) and trimming wires
- Versatile Series (1 block) with retractable trimming system
- Outline "Big Length" cutting system inserted in an existing Series
- automatic loading system associated with multiple cutting arms
- outline high repetition cutting series with loading palette system |
"Big volume" and trimming wires:
Voided Slab cutting in two parallel blocks with adjustment at the end of the line. |
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View video |
 Outline cutting capacities X=5150mm (16.9ft) Y=1400mm (4.59ft) wires=3550mm (11.65ft)
20 adjustable cutting wires 0.3mm diameter (0.0009ft) in increments of 1mm (0.003ft) on a vertical
harp 1300mm long (4.27ft)
two conveyors with chain 1050mm wide (3.44ft) working in parallel. Material can be loaded
upstream of the machine transport
Motorized rollers at exit of the line to recover material. Speed is synchronized on the conveyor with
chain
Trimming system with 8 vertical wires manually adjustable in increment of 1mm (0.003ft)
Extra Long Shapeable Tool (1500mm wire 5x1mm long) (4.92ft wire 5x0.003ft long)
Horizontal Lathe
Automatic Turntable 800mm diameter (2.62ft) between the conveyors
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Versatile Series (1 block) with retractable trimming system:
Multi-use series especially used to produce insulation elements of buried pipes. |
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Outline cutting system capacities X=4200mm (13.78ft) Y=2600mm (8.53ft) Wires=1400mm (4.59ft)
20 adjustable cutting wires 0.3mm diameter (0.0009ft) in increments of 5mm (0.016ft) on a
rotating harp 1300mm long (4.27ft)
two conveyor belts 150mm wide (0.49ft) working in parallel in the cutting area
1 conveyor belt 1300mm (4.26ft) wide at exit of the cutting area and the trimming unit
retractable trimming system with 20 vertical wires + 20 horizontal wires manually adjustable in increment of 1mm (0.003ft)
Shapeable Tool
Automatic Turntable 760mm diameter (2.49ft) between the two conveyor belts |
Outline cutting system "big length" inserted in an existing series:
Industrial Cutting System with 6m long (19.87ft) wires integrated in an existing cutting system. |
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Outline cutting system capacities X=1600mm (13.47ft) Y=1600mm (6.56ft) wires=6100mm (8.53ft)
14 adjustable cutting wires 0.5mm diameter (0.0016ft) by 5mm (0.016ft) increments on a harp
1600mm long (5.25ft)
Unaccessible working area / safety :
- 2 large slides protected by grid enclosures, one with an entry door
- 1 side "material loading protected by light curtain system during the cycle
automatic wire tensioning
optional system to press the top of the foam block during the cut
piloting computer integrated in a bay with optimal protection
set up and adaptation of the automation to be integrated in the working cycle of a series already
existing
(stop blocks/start cycle/exit of finish product)
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Automatic loading system associated with multiple arms system to cut pieces in mass production:
Productivity tripled in cutting building elements for bathroom design for example. |
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Outline cutting system capacities X=3800mm (13.47ft) Y=2000mm (6.56ft) wires=2600mm (8.53ft)
3 pairs of arms working in parallel
2 cutting wires 0.3mm diameter (0.0009ft) per pair of arms. A total of 6 adjustable wires in
increments of 3mm (0.009ft) on machine height
Two conveyor belts 800mm wide (2.64ft) wide allow the loading and the exit of the material out of
the working area. The top of the belts have spikes to avoid sliding.
Retractable stop system to ensure block positioning
Loading cycle, cutting process and unloading of 3 blocks is automatic and managed by a preset logic
controller
Operating computer integrated in a bay near the cycle management console
3 automatic Turntables 740mm diameter (2.43ft) between the conveyors. They automatically lift
material positioning it to the belt level
3 Shapeable Tools
Horizontal Lathe |
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Outline cutting system high repetition series with palettes loading system:
The pile of XPS blocks is done in masked time in order to produce insulation profiles in large quantities. |
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View video |
Outline cutting system capacities X=3000mm (9.84ft) Y=800mm (2.2ft) wires=1255mm (4.12ft)
10 adjustable cutting wires 0.3mm diameter (0.009ft) in increment of 1mm on a harp 1300mm
long (4.27ft)
Conveyor with chain 11m length (39.089ft) and 1.2m (3.947ft) broad upstream, downstream and inside the working area
Indexable palette system allows to make the pile of blocks on the palettes
Automatic management of the loading cycles, cutting process an unloading
Safety by light barriers to avoid a bad pile of XPS blocks on the palette
Inaccessible working area :
- 3 sides protected by light curtains during the cycle
- 1 side protected by the final position of the machine right down the wall
Plexiglas enclosure of the top of the machine and smoke evacuation by centralized extractors
Piloting console tiling to customer wish
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